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Air Ride with DAYSTAR and REVEL Links!

brandocommando

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anyone know of any places on Long Island, NY that can do this install? I called an off-road suspension shop and they told me the spacers and links were a horrible idea and just to go with the bds 4”
 

CaptainCJ35

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Looks great man, I have the revel links and daystar spacer ready to be installed. I ordered toyo mt’s 35x12r17 with method 305’s 17x8.5 i’m nervous if this will work without any issue. considering cancelling the tires, but your truck is giving me some hope
You mean 18 inch rims, not 17's... right? I don't think anyone has been able to get 17's to fit over the brake calipers... even some 18's have trouble. 18" Methods have no issue though as far as I'm aware.
 

Domt1775

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Upper control arms from factory 2” lift kit:

68323530AA

68323531AA

I put on the daystar spacers and revel links last weekend, only took about an hour and a half. I plan on getting the UCA’s from the factory lift. Also, got some 295/55/r22 Ridge Grapplers put on. I really like the look now.

Any rubbing?? Looking to do the same


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Domt1775

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Daystar and Revel links here too. Love them. It pulled a little after install but after the alignment, it’s all good. I didn’t cut my studs and I don’t have any issues. Rides like stock. I also have the Hellwig swaybar in the rear so handling is much better. I’m running Fuel Rebel wheels in 22x10.

ab6817cec6cd7840e73ffd131c86f62f.jpg
anyway you could post the total vehicle height? Trying to see if I will fit in a 7ft parking garage for work\?
 

Domt1775

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I suppose I'll add some pictures of my experience here, to include working with Revel Performance and their customer service (in short: FANTASTIC).

I'm a shade tree mechanic. I have the typical harbor freight Pittsburgh mechanic tool set, some nice 18V impacts, an angle driver, and some other nice to have tools that made this job easier than it may be for some.

On to the installation. I started at 3:30pm on a Tuesday, had both air struts out in less than an hour and a half from pulling the car into the garage, and was ready to reinstall. Finished the passenger side, and thennnnnn I got sloppy.

I'll let the pictures do the talking.

IMG_7722 by bfp9, on Flickr

IMG_7723 by bfp9, on Flickr

In short - I don't have a good adjustable torque wrench (I have since ordered one) and over torqued the top nuts on the strut and broke the thread extender. This is where Revel Performance came to the rescue. Thankfully I have a second vehicle - I emailed Revel, and in 6 days they had me a brand new one at no cost to me. Fantastic customer service. Cannot recommend them enough.

If you have tools, jack stands, a 3+ton jack, and the desire - after having completed this project once, I could probably do it again in two hours I would guess, maybe a little longer depending.

On to the statistics of the suspension height, link length, and any tips and tricks.

Please keep in mind my Limited is on the stock 20'' wheels with 305/55/20 K02s - so height variances can be attributed to that if yours aren't the same.

STOCK
Entry/Exit
Front 35''
Rear 37.5''

Aero
Front 36.5''
Rear 38.5''

Normal
Front 37.5''
Rear 39''

Offroad 1
Front 38.5''
Rear 40''

Offroad 2
Front 39.5''
Rear 41.5''

AFTER LINK AND SPACER INSTALL
Entry/Exit
Front 36''
Rear 37.5''

Aero
Front 38''
Rear 38.5''

Normal
Front 38.5''
Rear 39''

Offroad 1
Front 39.5''
Rear 40.25''

Offroad 2
Front 40.5''
Rear 40.5''


HERE ARE THE PHOTOS OF THE LENGTHS I AM INITIALLY USING FOR THE LINKS UNTIL I GET THEM FINE TUNED. I FIRST AND FOREMOST WANTED TO MAKE SURE EVERYTHING WAS BUTTONED UP PROPERLY, GET THE TRUCK UP TO SPEED, AND LISTEN FOR ANYTHING. I AM GOING TO ADJUST THE LINKS TO GET A FULL LEVEL IN NORMAL MODE.

IMG_7717 by bfp9, on Flickr

IMG_7716 by bfp9, on Flickr

I am doing small gradual changes as I don't want to throw an error in the suspension by adjusting the links too much at any given time. Is that a rational idea? Probably not - but its how I operate so I am going to do that. The heights above are likely solely from the 1ish inch spacer and that's about it. I will come back and post again when I have the truck totally leveled, and I will re-measure the heights then.

Tips/Tricks:

1: A good breaker bar is a must.
2: Nice Ratchet Wrenches - the combination ones with the open end and the racket on the back end - are a game changer for the sway bar links - if you have to use a normal wrench and a socket to hold the end of the spindle, its going to take you a while, and the space is tight.
3: Trimming the studs down on the stock air strut mount - It was said here before, I took the advice and it worked - thread a stock nut onto the strut before you cut the studs down. When you're done with the Dremel and cutting wheel, take a high powered impact, and back that nut off the stock threads and it will make threading the extenders on so much easier.
4: I only removed 5 bolts from each side. 2 x upper control arm, 1 sway bar link bolt, the big bolt at the bottom that holds the strut to the lower control arm, and the outer tie rod bolt. I didn't touch the brake calipers. I watched the wheel speed sensor and the brake lines carefully and they were fine without being removed.

If any of you have watched the youtube video that has been linked around the forums of the guy installing this kit on his Rebel, thats basically what I did but I knew I wasn't going to have to touch the Brake components - there was obviously enough slack in the lines on my truck for me to feel comfortable leaving them.

If anyone has any questions or concerns, I'll be happy to answer. It really is a simple process. I have no pops. I have no funky sounds. The ride is still fantastic. The 1-1.5'' lift is noticeable when looking at the truck. I am going to fine tune the links to get a full 2-2.5'' level out of the kit and then I'll take some good pictures of the truck with my nice camera.

-Ben
This is awesome, can you provide total truck height with links and spacers from antenna to ground? Trying to make sure I can still fit in a downtown parking garage for work! Thank you!!
 

Bizkit

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Which measurement are you taking on these links the inner or outer? I keep reading 60 mm is the sweet spot. Which of these is where I need to measure?

1642523487856.png
 

Bizkit

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As far as the UCA's, which ones work and are they completely necessary? The readylift ones are sold out every where. Install on links and pucks this week.
 

d15nonvtec

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As far as the UCA's, which ones work and are they completely necessary? The readylift ones are sold out every where. Install on links and pucks this week.
you can get away with stock arms on a leveling kit and links. i did for a bit before changing to KSP arms.
 

Crotalus

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Does KSP make UCAs with the air link nipple? Didn’t see that on their site.


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d15nonvtec

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Does KSP make UCAs with the air link nipple? Didn’t see that on their site.


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there is a hole where the link ball stud can get pressed in. i chose to weld on the ball stud
 

I35it

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anyone know of any places on Long Island, NY that can do this install? I called an off-road suspension shop and they told me the spacers and links were a horrible idea and just to go with the bds 4”

Not sure on a place that will do it, but I could help you do it as I did mine on my truck. Not very difficult at all. I am in Farmingdale.
 

I35it

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there is a hole where the link ball stud can get pressed in. i chose to weld on the ball stud
does it go full droop without hitting the shock? I have JBA and they are really close to hitting on full droop.
 

d15nonvtec

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does it go full droop without hitting the shock? I have JBA and they are really close to hitting on full droop.
Yes, there is a gusset on the back of the arm where the ball joint is that comes close, but does not hit. either way, i dont take the truck off roading, so i wasnt worried about full droop clearance.
 

rebel70

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Here are the preliminary product release photos for the upcoming Ram 1500 Uniball Upper Control Arms from Total Chaos Fabrication Inc.. Lots of testing and R&D went into the proper fitment for the air suspension equipped trucks. Let me tell you… these arms are amazing. Pictured here is @the_rebel_voyager sporting the new arms on a 2020 Rebel with Air Suspension on a 2” level. Fitment for this vehicle includes 37x12.50 Nitto Trail Grapplers on 18” Method NV305 wheels.
 

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Crotalus

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Here are the preliminary product release photos for the upcoming Ram 1500 Uniball Upper Control Arms from Total Chaos Fabrication Inc.. Lots of testing and R&D went into the proper fitment for the air suspension equipped trucks. Let me tell you… these arms are amazing. Pictured here is @the_rebel_voyager sporting the new arms on a 2020 Rebel with Air Suspension on a 2” level. Fitment for this vehicle includes 37x12.50 Nitto Trail Grapplers on 18” Method NV305 wheels.

Badass looking rebel there. When will these be available? And you are running 37s with just a level at all suspension levels? Any trimming required? Thanks in advance.


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Ramrebel44

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Would definitely be interested in these. Did you do the install or have it done there?
 

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