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2019 Rebel Rear Window Leaking and Ram Cares

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Intro: Long time reader and first time posting. I’m having issues with rear window leaks and hoping the resident subject matter experts can provide guidance on how to proceed with @RamCares , my local dealer and repair options.

Vehicle: Original owner of a 2019 Ram 1500 Rebel Crew Cab 4x4 5.7L Hemi. In-service date June 2019 and current millage is 68,xxx. Out of warranty but has the MOPAR 5/75 Maximum Care service contract through June 2024 or 75k miles.

Issues: The current problems began in January 2023, prior to which the only mechanical issue was a dead factory battery in June 2022. This is my 5th Ram (1500 & 2500) since 2006 and have had very few mechanical issues. In January after a heavy rain the truck wouldn’t recognize the key fob. There was proper battery voltage but the truck was dead. I contacted MOPAR vehicle protection and they towed it free to a local repair facility who does high quality repairs. I live in the mountains so my selling dealer is 60 miles away, while my local independent repair facility is 1.2 miles away. At the time MOPAR vehicle protection stated the vehicle could be repaired at any repair facility but authorization was required prior to repairs.

The diagnosis was quick. The RF Module was shorted out due to water damage. Upon inspection it was determined that the third brake light seal was defective and consequently allowed water to penetrate the cab, leaking directly on the RF Module. There was also extensive moisture (saturated) under the drivers side rear seat and drivers side front passenger foot well. When the repair faculty requested authorization it was denied. I also attempted to gain authorization and was too denied. MOPAR stated I could still have the repairs completed and submit my out of pocket repair costs for reimbursement (reimbursement is granted on a case by case basis). My repair reimbursement request is being submitted this week.

The leaking third brake light was the beginning of a multi-week rabbit hole and why I’m posting this message. After spending dozens of hours researching leaking Ram third brake lights, rear windows and satellite roof antennas, reading all the Star Online Publications, MOPAR Technical Service Bulletins and the active class action lawsuit (Case No. 2:22-cv-11393-TGB-CI) it was clear there’s a significant water intrusion issue with the 1500 series Rams.

After the truck was fixed and running, I sealed the third brake light and sat antenna with Permatex clear RTV silicone. I applied a bead around the antenna and along the brake light gasket as well as filled the gap between the brake light and vehicle body. I inspected the rear window upper frame for cracks and there were none visible. I then conducted a water test and still had wet areas under the drivers side rear seat and drivers side front passenger foot well.

To find the source of the water intrusion I removed the rear seat, rear carpet and lowered the rear head liner. After conducting an additional leak test the third brake light, antenna and both bodyside aperture exhausters did not leak, but the rear window was leaking on both driver and passenger sides (only vertical areas - see pictures). There are no visible frame cracks. The driver side leak is worse and because the truck is parked facing downhill, the water runs along the rear and front drivers side door wire channel and pool ls in the driver foot well area. I determined that the truck had two separate leaks; the third brake light (now fixed) and both sides of the window.

The truck is going in to the dealer in two weeks and I intend to begin the process of contacting Ram Cares as soon as tomorrow. I have substantial pictures and video documenting the leaks and locations. The truck is clearly out of the 3yr/36k mile warranty, but given that FCA has known for years about the water intrusion issue but never notified owners of a potential issue, I am hopeful Ram Cares will authorize the needed repairs on a goodwill basis.

To temporarily stop the leaking, I placed Flex Seal tape along the window edges. I have also not reassembled the back seat area until a permanent fix has been completed. My local auto glass shop quoted me $600 to replace with window but I’m waiting to hear what Ram Cares and the dealer has to say. It will obviously be required for the glass shop or MOPAR technicians to diagnose and fix the leak if the rear seat area is disassembled, but should I reassemble it prior to going in to the dealer? Not sure if I should be concerned that they could use the disassembly as an excuse to potentially deny repairing the leak. Suggestions on how to approach Ram Cares and the Dealer are very much appreciated.

Lastly my local mechanic suggested I use Permatex flowable silicone glass sealant in the exterior gap between the rear window and vehicle body. He thinks this will seal the leak for good and is a substantially cheaper option if Ram Cares refuses to pay for the repair bill. Thoughts on this option appreciated as well.
 

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Intro: Long time reader and first time posting. I’m having issues with rear window leaks and hoping the resident subject matter experts can provide guidance on how to proceed with @RamCares , my local dealer and repair options.

Vehicle: Original owner of a 2019 Ram 1500 Rebel Crew Cab 4x4 5.7L Hemi. In-service date June 2019 and current millage is 68,xxx. Out of warranty but has the MOPAR 5/75 Maximum Care service contract through June 2024 or 75k miles.

Issues: The current problems began in January 2023, prior to which the only mechanical issue was a dead factory battery in June 2022. This is my 5th Ram (1500 & 2500) since 2006 and have had very few mechanical issues. In January after a heavy rain the truck wouldn’t recognize the key fob. There was proper battery voltage but the truck was dead. I contacted MOPAR vehicle protection and they towed it free to a local repair facility who does high quality repairs. I live in the mountains so my selling dealer is 60 miles away, while my local independent repair facility is 1.2 miles away. At the time MOPAR vehicle protection stated the vehicle could be repaired at any repair facility but authorization was required prior to repairs.

The diagnosis was quick. The RF Module was shorted out due to water damage. Upon inspection it was determined that the third brake light seal was defective and consequently allowed water to penetrate the cab, leaking directly on the RF Module. There was also extensive moisture (saturated) under the drivers side rear seat and drivers side front passenger foot well. When the repair faculty requested authorization it was denied. I also attempted to gain authorization and was too denied. MOPAR stated I could still have the repairs completed and submit my out of pocket repair costs for reimbursement (reimbursement is granted on a case by case basis). My repair reimbursement request is being submitted this week.

The leaking third brake light was the beginning of a multi-week rabbit hole and why I’m posting this message. After spending dozens of hours researching leaking Ram third brake lights, rear windows and satellite roof antennas, reading all the Star Online Publications, MOPAR Technical Service Bulletins and the active class action lawsuit (Case No. 2:22-cv-11393-TGB-CI) it was clear there’s a significant water intrusion issue with the 1500 series Rams.

After the truck was fixed and running, I sealed the third brake light and sat antenna with Permatex clear RTV silicone. I applied a bead around the antenna and along the brake light gasket as well as filled the gap between the brake light and vehicle body. I inspected the rear window upper frame for cracks and there were none visible. I then conducted a water test and still had wet areas under the drivers side rear seat and drivers side front passenger foot well.

To find the source of the water intrusion I removed the rear seat, rear carpet and lowered the rear head liner. After conducting an additional leak test the third brake light, antenna and both bodyside aperture exhausters did not leak, but the rear window was leaking on both driver and passenger sides (only vertical areas - see pictures). There are no visible frame cracks. The driver side leak is worse and because the truck is parked facing downhill, the water runs along the rear and front drivers side door wire channel and pool ls in the driver foot well area. I determined that the truck had two separate leaks; the third brake light (now fixed) and both sides of the window.

The truck is going in to the dealer in two weeks and I intend to begin the process of contacting Ram Cares as soon as tomorrow. I have substantial pictures and video documenting the leaks and locations. The truck is clearly out of the 3yr/36k mile warranty, but given that FCA has known for years about the water intrusion issue but never notified owners of a potential issue, I am hopeful Ram Cares will authorize the needed repairs on a goodwill basis.

To temporarily stop the leaking, I placed Flex Seal tape along the window edges. I have also not reassembled the back seat area until a permanent fix has been completed. My local auto glass shop quoted me $600 to replace with window but I’m waiting to hear what Ram Cares and the dealer has to say. It will obviously be required for the glass shop or MOPAR technicians to diagnose and fix the leak if the rear seat area is disassembled, but should I reassemble it prior to going in to the dealer? Not sure if I should be concerned that they could use the disassembly as an excuse to potentially deny repairing the leak. Suggestions on how to approach Ram Cares and the Dealer are very much appreciated.

Lastly my local mechanic suggested I use Permatex flowable silicone glass sealant in the exterior gap between the rear window and vehicle body. He thinks this will seal the leak for good and is a substantially cheaper option if Ram Cares refuses to pay for the repair bill. Thoughts on this option appreciated as well.
There is an extensive thread on the forum already about this exact issue. It seems trying to get anything approved for warranty is a lost cause. Your best action is to get it fixed out of pocketx and join in on the class action lawsuit.

Personally, I would choose to get it fixed properly with a window replacement. Not s fan of squirting silicon in anything and everything to stop a leak. I have found over time the silicon breaks down and will eventually leak as well. And then will be a more expensive repair due to shop having to remove the extra silicone before they can replace anything
 
There is an extensive thread on the forum already about this exact issue. It seems trying to get anything approved for warranty is a lost cause. Your best action is to get it fixed out of pocketx and join in on the class action lawsuit.

Personally, I would choose to get it fixed properly with a window replacement. Not s fan of squirting silicon in anything and everything to stop a leak. I have found over time the silicon breaks down and will eventually leak as well. And then will be a more expensive repair due to shop having to remove the extra silicone before they can replace anything
If paying out of pocket to replace the rear window, would you use a glass company or body shop to do the work? I’ve read that se dealers sub the rear window work to body shops.
 
If paying out of pocket to replace the rear window, would you use a glass company or body shop to do the work? I’ve read that se dealers sub the rear window work to body shops.
I'd have a glass sho do it. Most body shops sub out glass replacement
 
I'd have a glass sho do it. Most body shops sub out glass replacement
Spoke to a local glass shop who came highly recommended. They’ll save me labor because I’ve got the rear seat assembly out, total installed $500. They will use the brand Pilkington rather than MOPAR OE because they think the Pilkington is better and the OE will likely leak again. They get it done as soon as tomorrow.

I tried calling @RamCares and couldn’t get anyone. I think I’m just going to get it done and call it a day. Had two new trucks for the business in the next 6-12 months and FCA/MOPAR has earned the right to loose my business for good. FCA/MOPAR has literally wasted dozens my of hours dealing with this. If Ram Cares doesn’t contact me then I’ll join the class action.
 
just get the window done, the permatex flowable sealer was a nightmare for me. it actually made my leak worse.
 
Spoke to a local glass shop who came highly recommended. They’ll save me labor because I’ve got the rear seat assembly out, total installed $500. They will use the brand Pilkington rather than MOPAR OE because they think the Pilkington is better and the OE will likely leak again. They get it done as soon as tomorrow.

I tried calling @RamCares and couldn’t get anyone. I think I’m just going to get it done and call it a day. Had two new trucks for the business in the next 6-12 months and FCA/MOPAR has earned the right to loose my business for good. FCA/MOPAR has literally wasted dozens my of hours dealing with this. If Ram Cares doesn’t contact me then I’ll join the class action.
Hey there,

We're sorry to hear you were unable to reach us! Would you mind sending us a direct message with some more information about what you're experiencing? We'd love to get you some help with your window.

Callie
Ram Cares
 
Hey there,

We're sorry to hear you were unable to reach us! Would you mind sending us a direct message with some more information about what you're experiencing? We'd love to get you some help with your window.

Callie
Ram Cares
I was able to speak to a Ram Care specialist. My case has been escalated and was told I will hear from them in 1-2 business days. Thank you for your follow up.
 
I was able to speak to a Ram Care specialist. My case has been escalated and was told I will hear from them in 1-2 business days. Thank you for your follow up.
Excellent! Please reach out if you need any further assistance.

Callie
Ram Cares
 
An update to my original post.

My truck had two distinct leaks. One from a poorly designed 3rd brake light gasket and the other from two separate cracks in the rear window frame. The cracks were in an area (left and right top corners) that could not be seen until the window was removed. The OE window is attached to a plastic frame that’s then glued in place with urethane. My opinion is this is a flawed design and likely poor manufacturing of the failed components. The rear window was replaced and the replacement window is made by Pilkington. The new window does not use an attached plastic frame and is set in place directly with urethane. Much simpler design and with fewer components to fail. Once installed it looks identical to the OE as well.

As for the 3rd brake light. I purchased the updated version with the improved gasket (Part # 68298380AH) with 4 new mounting screws (Part # 06036802AA). Blue loctite was applied to prevent the screws from loosening and they were torqued to spec. I then applied Permatex RTV Silicon in the gap above the brake light and cab.

The satellite antenna was slightly loose but didn’t appear to be leaking. As a precaution I applied a thin layer of Permatex RTV silicone around the base of the antenna and tightened the nut on the inside behind the headliner.

I also had substantially water in both the driver and passenger foot wells but my conclusion is this was due to the rear window leaks. The truck is usually parked with the front end facing downhill, as a result the water entering through the window was running along the wire chase that runs along both the driver and passenger side sides.

Lastly I applied multiple pieces of waterproof tape over the top of the RF Module. If the 3rd brake light leaks again then this simply fix hopefully protects the module from water intrusion and subsequently a very expensive repair.

My concern was escalated but I am still waiting for follow up from my @RamCares case manager. If there is not positive resolution for reimbursement for my out of pocket expenses then I will join the active class action lawsuit. SAVE YOUR RECEIPTS.

Hopefully my experience will help others dealing with water intrusion.
 

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An update to my original post.

My truck had two distinct leaks. One from a poorly designed 3rd brake light gasket and the other from two separate cracks in the rear window frame. The cracks were in an area (left and right top corners) that could not be seen until the window was removed. The OE window is attached to a plastic frame that’s then glued in place with urethane. My opinion is this is a flawed design and likely poor manufacturing of the failed components. The rear window was replaced and the replacement window is made by Pilkington. The new window does not use an attached plastic frame and is set in place directly with urethane. Much simpler design and with fewer components to fail. Once installed it looks identical to the OE as well.

As for the 3rd brake light. I purchased the updated version with the improved gasket (Part # 68298380AH) with 4 new mounting screws (Part # 06036802AA). Blue loctite was applied to prevent the screws from loosening and they were torqued to spec. I then applied Permatex RTV Silicon in the gap above the brake light and cab.

The satellite antenna was slightly loose but didn’t appear to be leaking. As a precaution I applied a thin layer of Permatex RTV silicone around the base of the antenna and tightened the nut on the inside behind the headliner.

I also had substantially water in both the driver and passenger foot wells but my conclusion is this was due to the rear window leaks. The truck is usually parked with the front end facing downhill, as a result the water entering through the window was running along the wire chase that runs along both the driver and passenger side sides.

Lastly I applied multiple pieces of waterproof tape over the top of the RF Module. If the 3rd brake like leaks again then this simply fix hopefully protects the module from water intrusion and subsequently a very expensive repair.

My concern was escalated but I am still waiting for follow up from my @RamCares case manager. If there is not positive resolution for reimbursement for my out of pocket expenses then I will join the active class action lawsuit. SAVE YOUR RECEIPTS.

Hopefully my experience will help others dealing with water intrusion.
Thanks for the write up. Is the RF module on the driver side or passenger?

Sent from my SM-G781U1 using Tapatalk
 
Thanks for the info, in case I end up with a water leak in the future, I only have 3,000 on my 2022 bighorn, here's some other places where water can enter as this really good guy found!

 
...

The leaking third brake light was the beginning of a multi-week rabbit hole and why I’m posting this message. After spending dozens of hours researching leaking Ram third brake lights, rear windows and satellite roof antennas, reading all the Star Online Publications, MOPAR Technical Service Bulletins and the active class action lawsuit (Case No. 2:22-cv-11393-TGB-CI) it was clear there’s a significant water intrusion issue with the 1500 series Rams.

...

My bold. You win the Internet Understatement of the Year Award. ;)

Good luck.

Edited to add: I like tape over the RF module, and I like the Pilkington window solution. I had the repair done (just once...so far), but next time (because we all know there will be a next time), I'll do the aftermarket glass at a well-respected local glass shop. (<- that's who the dealer took it to for the OEM glass install, anyway.) I'll probably pull the rear seats out and throw a bead of body seal on the rear wall, above the RF module, to act as a breakwater. A little internal gutter. Hell, I may even drill a small hole in the floor to allow for drainage. Thanks Ram.
 
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Thanks for the write up. Is the RF module on the driver side or passenger?

Sent from my SM-G781U1 using Tapatalk
The RF Module sits below the rear operable slider, slightly offset to the passenger side. Given propensity for leaks, IMO not a well designed place by MOPAR. See attached picture, RF Module is circled in red.
 

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My bold. You win the Internet Understatement of the Year Award. ;)

Good luck.

Edited to add: I like tape over the RF module, and I like the Pilkington window solution. I had the repair done (just once...so far), but next time (because we all know there will be a next time), I'll do the aftermarket glass at a well-respected local glass shop. (<- that's who the dealer took it to for the OEM glass install, anyway.) I'll probably pull the rear seats out and throw a bead of body seal on the rear wall, above the RF module, to act as a breakwater. A little internal gutter. Hell, I may even drill a small hole in the floor to allow for drainage. Thanks Ram.
Yeah my waterproof tape was just a quick solution but I agree with you that there will be a next time. I’m going to research some quick and inexpensive solutions to fabricate a small damn/gutter directly above the RF Module so when water does again intrude it hopefully doesn’t fry the module (Unfortunately I speak from experience). I’ll post pics once completed.
 
Yeah my waterproof tape was just a quick solution but I agree with you that there will be a next time. I’m going to research some quick and inexpensive solutions to fabricate a small damn/gutter directly above the RF Module so when water does again intrude it hopefully doesn’t fry the module (Unfortunately I speak from experience). I’ll post pics once completed.
Nice.
I'd market it as "The Ram Scupper" for the next time your Ram leaves you unable to get supper.
 
An update to my original post.

My truck had two distinct leaks. One from a poorly designed 3rd brake light gasket and the other from two separate cracks in the rear window frame. The cracks were in an area (left and right top corners) that could not be seen until the window was removed. The OE window is attached to a plastic frame that’s then glued in place with urethane. My opinion is this is a flawed design and likely poor manufacturing of the failed components. The rear window was replaced and the replacement window is made by Pilkington. The new window does not use an attached plastic frame and is set in place directly with urethane. Much simpler design and with fewer components to fail. Once installed it looks identical to the OE as well.

As for the 3rd brake light. I purchased the updated version with the improved gasket (Part # 68298380AH) with 4 new mounting screws (Part # 06036802AA). Blue loctite was applied to prevent the screws from loosening and they were torqued to spec. I then applied Permatex RTV Silicon in the gap above the brake light and cab.

The satellite antenna was slightly loose but didn’t appear to be leaking. As a precaution I applied a thin layer of Permatex RTV silicone around the base of the antenna and tightened the nut on the inside behind the headliner.

I also had substantially water in both the driver and passenger foot wells but my conclusion is this was due to the rear window leaks. The truck is usually parked with the front end facing downhill, as a result the water entering through the window was running along the wire chase that runs along both the driver and passenger side sides.

Lastly I applied multiple pieces of waterproof tape over the top of the RF Module. If the 3rd brake light leaks again then this simply fix hopefully protects the module from water intrusion and subsequently a very expensive repair.

My concern was escalated but I am still waiting for follow up from my @RamCares case manager. If there is not positive resolution for reimbursement for my out of pocket expenses then I will join the active class action lawsuit. SAVE YOUR RECEIPTS.

Hopefully my experience will help others dealing with water intrusion.
did you take any pics of the new window? id love to see the design difference.
 
Nice.
I'd market it as "The Ram Scupper" for the next time your Ram leaves you unable to get supper.
There was another thread about this and we were discussing moving the RFHub or leaving it in its place but putting it in an outdoor waterproof electrical junction box. I had the rear window leak replaced in October and planned to look into this after the winter. Something like this:

 
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Hi there, I replaced my rear window almost two years ago. I paid out of pocket at the dealership. I have my receipt. Just last month I noticed water marks on my liner again. Back then I also replaced the 3rd brake light with the part number ending on AG, I just went to the dealership and purchased the newer part number ending on AH. also I’m planning to replace the 4 screws. I will be applying a sealant on the gasket light for extra protection.

I just don’t believe I doing this again. By the way the warranty on the rear window is good until September. I just want to make sure is not the 3rd brake light the issue.

But nevertheless I will like to join the active class action lawsuit. S.

How can I do it. Can someone send me the info?

Thanks
 
Thank you for the information and the detailed layout. One question, were the cracks in the window frame on the top or the bottom of the window? Working to try a silicon fix but want to confirm location. Thank you.
 

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