Powerman1960
Active Member
Yesterday I did the physical mounting of the OPT7 triple LED light bar and fiddled around with the positioning to get it clear of the tailgate opening, which is no small challenge.
In my case I mounted the 4 clips on the plastic fascia panel, spaced equidistant across the panel with spacers, 1" self-tapping screws on the outside and bolts/wingnuts on the inner clips. The one factor to deal with is that the fascia panel is curved - probably 1/2" farther away from the bumper in the center and closer on the outside, which means different spacers depending on where you place the clips.
I trial fit a number of times and tested the tailgate and found it touching every time until I ended up with rubber washers as spacers on the outsides, about 1/8 inch (and probably compressed to somewhat less than this) and 3/8 in the middle spots before the clips were leveled across the curved fascia. There's also molded "bumps" on the very outsides of the fascia panel that keep you from mounting the bar flush directly on the fascia. When the bottom light row is about flush with the level of the bumper, the tailgate clears with millimeters to spare. Hopefully 4 clips are adequate to keep the bar from coming loose, but maybe I will figure out some invisible way to zip tie the thing as a fail-safe.
I have to zip tie up all the harness this evening...
But a question for @grinch72 (maybe I don't understand something): Why did you make that little 6 inch harness from both ends of the hopkins 5-way kit? It seems like the light bar plugs right into the Curt 5-way and you could just put a bullet connector on the white wire and stick it into the one remaining open one in the curt? I am not sure why you made that adapter other than removing the single white wire/bullet connector is fiddly.
For now I have just plugged the 4-wire plug into the Curt. I had a spare 4-wire plug and just sacrifieced it and used razor knife to cut one bullet-plug worth of connector with one wire off the molded 4-wire and spliced that onto the bar's white wire and plugged that into the remaining Curt socket. All works fine.
Thanks for any explanations.
I wondered about that 6-inch harness , too, djwdjw. I actually purchased a separate 5-wire harness that I didn't have to use. The Curt 5-way worked perfectly The triple LED bar is really cool!