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Full audio upgrade and sound treatment

Interior mostly buttoned back up. Last pieces left are tweeter pods and sub/amp enclosure. I was leaning ported, but even with the seat lift I'm not going to have enough airspace with the amps getting mounted under the seat as well. I have enough to spare with sealed, so that's the direction it looks like I'll end up going.

Cut access hole in the center console bin for topping d10. This runs up and out to my A-tach mount. I also cut a hole for feeding Helix director wire up. I am building custom insert to go into my SKT bin that will house the conductor. I also cut access hole that goes from power point in top of radio storage to A-tach mount.

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That took way longer than it should have. Finished wiring conductor and made filler panel for tray. Need to paint and install. I centered switch in panel but now my OCD is going crazy as it isn't centered with cup holder lol.
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Very nice install so far, and with super high quality ingredients. I did my truck awhile back and nobody knows the joy and that feeling when you finish it up and it works. I sunk 2+ weeks into my build, taking PTO from work to be focused. Biggest regret was doing it while it was 100+ *F outside.

A few questions and food for thought:

1. Are you pulling the headliner to do the roof at all? If you have the pano sunroof, I'd argue that it might not be worth the effort, but seeing your level of acoustic treatments, I know you will. You can see what you'd be working with in my build log. Lots of gadgets and dodads up there. Hard to find good places to apply CLD or CCF.

2. Any plans for rear fill? Guessing not with a 3 way front+substage on the DSP3. I finally built a vehicle that had enough midbass punch for my liking by adding midbasses to the rear and feeding them a L-R and R-L signal. I got the chance to listen to the setup without the rears for awhile, and the rears elevated my midbass without adding any coherence problems (with proper time alignment and some help from Dirac Live on my MiniDSP). I see you're squeezing in 8s, so it looks like you're chasing midbass punch too.

3. Have you seen Thinsulate rolls used in audio applications? I backed off some on CLD and CCF in favor of Thinsulate in my doors for this install. CLD coverage was...don't remember exactly, but I'll guess ~50% coverage in the door vertical surfaces, but with the door card packed with Thinsulate, this install is noticeably better than my previous installs where I went super heavy on CLD, CCF, and MLV. I suspect the Thinsulate is working as a massive decoupler for the exterior touch points on the doors. My midbass is nuts with just the GB60s in the front and GS690s in the rear. On certain mid-80s tracks (Phil Collins for example) it's almost too much. Lots of bang for minimal weight added to the doors. My 2011 challenger's doors were twice as heavy as they started, and that was an annoyance on a car with long doors like that. The truck door added weight is hardly noticeable. Better results and less side effects.

4. I too had to work around the eTorque battery. I didn't pull it to treat the rear wall. MLVs goal is to establish a wall of weight, and the eTorque battery is dense already. I ran my MLV right up to it and tucked it into the cracks, but the battery seems to have done a good job back there for my two GB10D2 subs. The nightmare was running all new wiring throughout the vehicle. Everything on the driver's side had to cross over/under the eTorque battery cabling or underneath the battery pack, and I ran 16 AWG to everything.

5. Laying out the amp rack was super challenging, and I ended up with my rears on a 4 channel that had no hope of fitting on the back wall. I rigged up an amp rack extension that ran forward, towards my sub box. I mounted the DPS and the rears amp to it and it ended up neat and tidy. If you're still in progress, you might check my build log out for ideas. Added benefit is I can reach the DSP to plug in my laptop, etc. The rear wall amps that power my subs and frontstage are virtually inaccessible with the rear seats in.

6. Be sure you wrap your new wiring in automotive tape. I thought I did an awesome job of that, but when I got it all back together, my own super acoustic treatment made the deficiencies more apparent. I had to take the headliner back off to do a better job of wrapping some wiring I ran up there.

Super awesome build so far! I'd love to hear this truck when it's done.
 
Thanks for chiming in.

Very nice install so far, and with super high quality ingredients. I did my truck awhile back and nobody knows the joy and that feeling when you finish it up and it works. I sunk 2+ weeks into my build, taking PTO from work to be focused. Biggest regret was doing it while it was 100+ *F outside.

We normally never get that hot, and the one summer we are high 90's is the month I decide to install it. Low hundreds in the garage. I think I sweat off 5 lbs lol.

1. Are you pulling the headliner to do the roof at all? If you have the pano sunroof, I'd argue that it might not be worth the effort, but seeing your level of acoustic treatments, I know you will. You can see what you'd be working with in my build log. Lots of gadgets and dodads up there. Hard to find good places to apply CLD or CCF.

Due to having the pano roof, I really didn't see much improvement that could be made from doing the very small portion of the roof. MLV would be ineffective up there, so it would just be strictly for panel resonance, which there isn't a lot of. I may look into it down the road, but it's a small return on investment in that area. Two Rams ago I just had the small sunroof, and I did opt to do the roof on that truck.

2. Any plans for rear fill? Guessing not with a 3 way front+substage on the DSP3. I finally built a vehicle that had enough midbass punch for my liking by adding midbasses to the rear and feeding them a L-R and R-L signal. I got the chance to listen to the setup without the rears for awhile, and the rears elevated my midbass without adding any coherence problems (with proper time alignment and some help from Dirac Live on my MiniDSP). I see you're squeezing in 8s, so it looks like you're chasing midbass punch too.

I am a huge mid bass nut. I run horn loaded 18" drivers in my theater. Nothing compares to a good chest thump. Rear fill can be super tricky. That's awesome you got it tuned to your liking. I've heard a few vehicles that actually had rear fill done correctly, and it does add a subtle improvement to the overall sound stage. Good mid bass is all about coherent phasing between drivers. When done properly, a 6.5 can work fairly well; and obviously an 8 will do better. I've heard setups that had zero mid bass coming from some pretty capable drivers. A quick REW sweep identified phase issues immediately. I will most likely end up adding a front sub to the truck down the road. I almost wish I would have glassed one when I had the interior gutted. Dumb oversight on my part

3. Have you seen Thinsulate rolls used in audio applications? I backed off some on CLD and CCF in favor of Thinsulate in my doors for this install. CLD coverage was...don't remember exactly, but I'll guess ~50% coverage in the door vertical surfaces, but with the door card packed with Thinsulate, this install is noticeably better than my previous installs where I went super heavy on CLD, CCF, and MLV. I suspect the Thinsulate is working as a massive decoupler for the exterior touch points on the doors. My midbass is nuts with just the GB60s in the front and GS690s in the rear. On certain mid-80s tracks (Phil Collins for example) it's almost too much. Lots of bang for minimal weight added to the doors. My 2011 challenger's doors were twice as heavy as they started, and that was an annoyance on a car with long doors like that. The truck door added weight is hardly noticeable. Better results and less side effects.

That's an interesting observation regarding thinsulate. The general consensus with CLD, is a 50% coverage. You're just trying to absorb panel resonance. I have found personally that 100% CLD coverage in the doors does yield an improvement, but I'm sure there are combos that compliment one another more than others. I've never used black hole tiles, but a lot of top installers swear by them, and it's a similar principle to what I use in my theater for sound treatment, so I figured why not.

The SRT I just sold was running full AF; those GB60's are no joke. I ran 60's, GB25, GB10, and GB12. I liked that setup, but never really fell in love with it. I know others swear by them. They are sitting on a shelf right now; I'll probably list them on DIYMA in a bit.

4. I too had to work around the eTorque battery. I didn't pull it to treat the rear wall. MLVs goal is to establish a wall of weight, and the eTorque battery is dense already. I ran my MLV right up to it and tucked it into the cracks, but the battery seems to have done a good job back there for my two GB10D2 subs. The nightmare was running all new wiring throughout the vehicle. Everything on the driver's side had to cross over/under the eTorque battery cabling or underneath the battery pack, and I ran 16 AWG to everything.

I unbolted the etorque battery and moved it forward enough to CLD behind it. I wasn't worried about treating the battery itself, but the cab. What most people don't understand about MLV's designated usage; it's not a dampening material. Applying it to a panel will yield almost zero improvements, if it's not 100% coverage. Applying it without a decoupler, will also yield very little benefit. That's why MLV is so tough to apply properly in a vehicle. If you look at the data, its sound transmission suppression drops exponentially as the coverage goes down. 80% coverage yields very little effectiveness overall. It's really an all or none product. That's why I hung the MLV over the entire rear wall, covering everything. I also made sure to cover the entire floor with full pieces when possible. There is no way to get 100% coverage, but I feel I got a solid 90%, which has shown to lower overall DB's inside the cab by up to 10db's. The other major area that I haven't gotten to yet is the wheel wells. I will be applying sludge and mlv sheets inside the fender liners. This has shown to reduce noise considerably as well inside the cab.

The wiring is a bit tough; the drivers side raceway has very little room to add 1/0 ga cable and a handful of 16 ga wires.

5. Laying out the amp rack was super challenging, and I ended up with my rears on a 4 channel that had no hope of fitting on the back wall. I rigged up an amp rack extension that ran forward, towards my sub box. I mounted the DPS and the rears amp to it and it ended up neat and tidy. If you're still in progress, you might check my build log out for ideas. Added benefit is I can reach the DSP to plug in my laptop, etc. The rear wall amps that power my subs and frontstage are virtually inaccessible with the rear seats in.

One important thing for me was having the ability to access the DSP and amps for swapping out when I get bored (which I tend to do a lot). I have a final design which houses the sub and amps together in one enclosure/rack, that all fits under the seat. I really waffled back and forth wanting to run 2 subs, but I feel with the seat lift and the GB12 in the mix; I'll be content with bass for an SQ system. Displacement on a single GB12 should be pretty similar to even dual 12" pancake subs. I really wanted to run an AE sbp12, I just don't think I can squeeze 2-3 cf in with the amp rack.

I'll be sure to check out your build thread. Sounds amazing.

6. Be sure you wrap your new wiring in automotive tape. I thought I did an awesome job of that, but when I got it all back together, my own super acoustic treatment made the deficiencies more apparent. I had to take the headliner back off to do a better job of wrapping some wiring I ran up there.

Everything that could be possibly wrapped has been with tessa tape. Between that, butyl, and CCF; I'm hoping everything will be rattle/resonance free.

Super awesome build so far! I'd love to hear this truck when it's done.

Thank you.
 
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I'm still playing with pod ideas but I'm thinking I'm leaning towards this design. I feel this mimics the factory grille in the upper door the best and matches angles in the rest of the truck. This main part will be glassed and then will have a surround trim ring that I'll paint silver to match the factory trim look and color.

Part of me wants to try out the Mundorf AMT but I guess I'll give the pp28s a shot first. AMTs are usually really tough to integrate in a vehicle which is why a lot of people don't run them, but Ram pillars are massive.
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Been going back and forth trying to come up with a design that flows with the truck interior. Not 100% final but I think I'm leaning towards this? but an also considering these.
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You say that the OEM wiring is only 18 gauge, is that true? On the Net Audio website they say the amplified trucks have 16 gauge but maybe they are wrong?


"We include an amplifier integration harness that plugs in at the stock amplifier and bypasses the ANC System and gives you access to the stock speaker wires so you can run your new amplifier to your new speakers without having to run new wire through the truck. Your new truck has new, fresh 16ga copper wire, so why run new 16ga copper wire? The factory wiring is more than capable for this type of installation."
 
I know the classics were 18 ga, and this didn't look much different. Regardless, there are numerous reasons to run new wire.

1) Thicker jacket for better noise rejection.
2) Ability to run ofc vs oem cca (It's generally accepted that 18ga ofc performs similar to cca 16ga).
3) Separation from factory wiring can also protect against noise being introduced into the system as well as easier trouble shooting should the need arise.

If you're installing a basic run of the mill upgrade, I wouldn't bother. I'm not doing a run of the mill setup, so a couple extra hours and a few extra bucks was a no brainer for me.

I quit believing anything netaudio said after reading this description from them. ;)

"This is a ported subwoofer enclosure. Ported subwoofer enclosures are for customers who want louder, deeper bass with the lower bass more pronounced. Because of the ported design, the bass will not be as tight and punchy as a sealed box"
 
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Well I made a lot more work for myself, as this sub/amp cab is kicking my butt. I got most of it glued together and test fit in truck, only to find I hated the stupid 90 degree corners. I made the box a little deeper than I would have liked, which caused the corners to be more apparent in relation to seat curvature. So I decided to cut some 45's into it. That was a lot tougher than expected, trying to hand cut a 45 neat enough to seal it back up.

I also have gone back and forth a million times with how these amps are going to fit in, in a way that looks good and makes them somewhat serviceable. I think I finally settled on this design. I couldn't make them fit side by side no matter how hard I tried. I literally was about an inch shy of making it work. I could have shoved the driver to the very edge of the enclosure and just made it work, but I felt that would look odd. The stacked look is actually growing on my a bit, and I'm working on a waterfall type beauty panel that will flow from driver to amps. Hopefully will turn out as I envision. I'm ready to be done with this project; I think I'm going on 3 months now lol.

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Looking good. I hope you have a good fan/air circulation system planned for those amps. Those suckers are gonna get hot.
 
I ran those in my spare tire well in my SRT with no issues. The 5.1k in a 2 way gets really hot. The 5.1k running mids/tweets with the due running midbass; not so much.
 
Moving towards completion. Unfortunately my layout with my Audisons is not going to work. They are just too tall to sit on the top as I had intended. They will both mount in the storage cubby with enough airflow, but I really wanted to display them under the seat, so it looks like I'm going to pursue picking up a couple Helix C4's for the front stage, and then hide a class D amp in the cubby for the sub. The enclosure extends all the way under the seats for a more finished look. The enclosure lines up bang on with the bottom of the seat. I just need to finish the trim around the box and then I'll wrap the front in carpet and then on to building a beauty panel for the top.

Testing trim angle to match up to seat angle.
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The cubby is 8" deep, so I could easily stack the Audisons in there if needed, but it just doesn't look as cool lol.
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Last coat of bondo before wrapping tweeter pod. I swap hardener colors so I can tell high from low spots easier.
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Well, after three months I decided it was time to at least drive the Ram, as my SRT is no more. I think I want to cry a bit though; all the work put into sound deadening and I swear it's as noisy, if not more so, than before. I can't really explain it either. Around 35 mph and above, it's almost like a door is open. 95% of it is coming from the back of the cab area. I'll have to do some more searching, but it's very odd. The back wall is massively treated, so I can't imagine the bulk of it is coming from there. I was worried about this, due to how good ANC works in these trucks nowadays. Good news, the front of the vehicle is pretty quiet.

My poor garage looks like a warzone at thing point; it will be nice to finish this up and get things organized again. On a positive note; sub box is almost ready to go in. Tweeter pods are wrapped, and I'll attempt installing them in the next couple days. I have a helix c four in route, so that will be the last piece of the puzzle. I was going to run two of them, but really didn't want to have three separate amps stuffed in there. The C four will run mids and tweets, with the Audison 5.1k running sub and midbass. Seeing as the amps will be stacked, I installed an intake fan in the bottom which will help draw cool air into the chamber. Shouldn't have any issues regardless, but just a little extra piece of mind.

Final step on box will be making custom beauty panel for top of it.

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Spent some more time trying to track down noise. Sunroof is a culprit. When closing the shade, it makes a noticeable difference. I am going to attack the front wheel wells next, and see if that helps further reduce noise.

I was originally going to do some window and lighting on the front of the box; but after sitting it in it's home, you really aren't able to see it at all unless you are looking back from the front seat, which I don't see happening that often lol.
 
I don't know if I'm digging the overall look. I'm most likely going to make a surround that follows the a pillar cover. I was trying to get these to tie in with the factory mid speaker housing design but not so sure. Part of it may be the material. My SRT pillars were completely wrapped and it blended in very nicely. These ones are against the factory plastic, and it looks kind of odd to me? I chose not to wrap the entire trim piece this time as I wanted a pod that could be unbolted fairly easily, that I could replace with another design (AMT) if I decided. It's obviously not as glaring difference in natural light without the flash, but the texture difference is still noticeable of course. 1000007909.jpg

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Sure, but how does it sound???? :cool:

Didn't one of the new models or perhaps the 2500's come out with a speaker in that location?
 
Both.The 2500's have had a tweeter in that location for a while, and the new Ram Tungsten will be the first 1/2 ton to have one in that location. Most other vehicles, Jeep/etc. have been utilizing that location for years. All of my Rams have had the tweeters installed in that location when I've upgraded the audio.

I think this layout with tweeter in A pillar and mid in OEM dash locations provides the best overall soundstage. You get good stage width with the tweeters in the sails, and good stage depth with the mids in the dash. Win, win.

I know a lot advocate mids/tweets have to be co located or the world comes to an end lol; and while I certainly don't disagree with trying to keep the mid and tweet in close proximity, it's certainly not a one size fits all. I've heard many amazing installs with them separate, and crappy installs with them together. The mid in the dash benefits from boundary reinforcement, which has a lot of benefits itself. This can allow you to cross the driver lower covering more octaves before crossing to the tweeter. Tuning plays a huge role here. Even the whole, "everything must be on axis", debate is highly irrelevant as long as you keep the speaker outside the window of beaming.

To answer your other question; I don't know yet, finalizing box and wiring and waiting for Helix C four to arrive. :)
 
Working on finishing up the beauty panel. Ordered some black vinyl for the top layer. The back layer has LED strips inset that match the ones in the doors. I dropped and broke off the corner of the sub panel, which required a bit more work repairing, FML. Also had to bondo some areas where I was rushing routering the template around the Helix and nicked a couple places.
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