A friend of mine works as shift manager at the Sterling Heights Assembly plant. He has seen many of our trucks come off the assembly line.
Over the summer, another friend of mine who had just got a gle350 benz and I went over to his house. The FCA friend couldn't stop but drool over the sheet metal work of the mercedes and mentioned several times how the germans are better at sheet metal than americans.
Prior to my Ram I had jeep GC which my wife drives now, and prior to the jeep I had a cadillac ELR, expensive vehicle at $69k. When I got into a small fender bender and the front bumper had to be replaced, when inspecting the final work, I wasn’t happy with the tolerances, the body shop owner then proceeded to do a 360 around the car with me and showed me multiple imperfections on the cadillac from the factory, misalignments, uneven gaps, even sheet metal imperfections. Now granted, I still made him realign the bumper, but the point is that no production car is perfect, even the germans for that matter.
Regarding the sheet metal, seems like FCA is aware there are issues, but it’s within their tolerances and it certainly passes quality control.