Well, look at the 44-44. Lots of internet information about that transmission doing this.
Now look at our site. Very few guys are doing what
@AnthonyD1978 is doing.
I have no first hand experience with this. I drive HeavyDuty RAM trucks.
But I do know the Issues with the 44-44 is real.
So, the 48-11 works the exact same way.
If you just drive it, you will probably never have the issue.
He admitted he started out playing around in 4wd auto. Which that probably got the clutches heated up.
Then when he started playing in 4lo, it let the issue rear its head as he assumed it was locked.
Yes, they are correct...your transfer case never locks. They actually took that word(lock) away from the 5th Gen.
The 4wd is achieved by pressure. When you let off the throttle the pressure releases and there is a chance for slippage and heat.
So, as of right now we have exactly one person offroading this transfer case with the issue, and quite frankly his could be defective. But, it is a fault of the design.
But, given the 44-44 history...it looks like the issue is still there, just not as prevalent as they have changed the programing.
Let's talk CAD for a moment. Central Axle Disconnect. It is how the front axle joins with the other side.
Normal use, you put transfer case in 4wd moving or stopped(but not stuck) and as you start(continue) to move your axle turns and it allows the 2 to mesh and bam, you have 4wd.
If you are stuck, like can not move stuck, and you attempt to put it in 4wd, the front axles will not move and you will not have 4wd. No way, no how. (Unless you got lucky and they were aligned)
But, wait there are 1000 guys who never had this happen, but 1 guy did. The 1000 guys were never actually stuck. This one guy was. And now he knows to put it in 4wd before the chance to get stuck happens and will never forget. The other 1000 say his truck was junk and just keep driving on pavement having a good day.
It is a bad example but trying to get the point across.
If you put the truck in 4wd auto and drive, the transfer case will do its thing and be happy. You put it in 4wd auto in extremely slick conditions, you will ultimately have only one wheel spinning (I know lockers and limited slip...this example is for an open wheel truck). It is proven with the auto transfer case.
So you put the transfer case in 4wd lo and drive out the path. It will pressure lock and away you go. But, if you stop and go (especially with a forward/backward roll) pressure will be lost and reapplied (also happens if you shut the truck off, when you start back up you are initially back in 2wd)
The part time case does not do this. And why it is the choice for the Rebel.
Ultimately the transfer case was upgraded and improved upon to have this not happen...but it is still the design and will happen.
Hope this makes sense and I welcome more discussion and anyone having information to the contrary.
There is a chance
@AnthonyD1978 has a subpar transfer case...but it is how everyone's 48-11 works and is something you need to understand.
The Rebel is ready to go as soon as 4wd is properly engaged, until you put it back to 2wd.
The reason the picked the 2 trims for the 2 cases. One can accept user error, one is instead for people with offroad knowledge...but we all know that anything can get in the wrong hands...lol