Just checking to see if anyone else has had this issue with tailpipe hangers corroding, and turning into powder on the fifth generation rams and what was your solution.
As stated above I replaced the passenger side hanger last year and it is already severely corroded again.
The composition of the new tailpipe hangers for fifth generation Rams has changed. They should not turn the powder in four years or less.
I began to try and replace the drivers side hanger and the lower bolt will not come out. The welded nut inside the frame rail broke free and there is NO access to get a wrench on it to get the bolt out. The upper bolt in hidden by a metal bracket also bolted to the from that has a bunch of wiring connections attached to it by push pins that looks like a nightmare to remove and move out of the way to get access to the upper bracket bolt.
It’s raining out now or I would crawl under my truck and take a picture of it.
I hate to possibly drill new holes in the frame and use aftermarket exhaust hangers but as someone stated above it may be my only option. It is sad that this is not covered by a recall as the passenger side hanger breaking cause damage to the exhaust further up towards the front of the truck where the front pipe connects to the muffler section using a flange on the ends of both pipes and broke the upper bolt and of course the lower bolt snapped off when I tried to remove it. The muffler end flange it threaded and both bolts seized there.
I broke 7 drill bits trying to drill them out and still need to take it apart again as there is some of the bolt still there and it is not sealing completely.
Will have to use a grinder to remove both remaining pieces to get a clean smooth surface so the the super thin gasket will seal the exhaust.
I believe at least one exhaust manifold may have broken studs or nuts missing but I have to get the rest of the exhaust sealed up to find the issue there easier.
I did see where there is a thread about manifolds being possibly covered but at 84,000+ miles I believe not even emissions warranty will cover that.
So if I decide to keep the truck a longer I am going to ask for opinions on shorty headers and go that route instead of buying a new set of factory manifolds and then having them start leaking in a year or 2.
Seams this issue would have been addressed in the 9 YEARS since I purchased my 1st Ram with a HEMI but sadly 2019’s still have the same problem