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I would expose more of the wire in the harness
Then cut the wire and slide heat shrink on, strip both ends, solder them together, apply shrink and be done.
Not all that hard to do. Pretty sure the Gen 4 is not that different.
Remove brake caliber (suspend and support to keep strain off the line) and rotor.
Unbolt the wheel speed sensor and disconnect it from the support bracket to give it slack and get it out of the way.
Disconnect upper ball...
That`s a new one that I don`t remember reading about before. Would not even dare to guess what caused that.
Any chance you have water intrusion in the back of the cab?
Leaking from the corner, been there, done it.
Just do the whole thing, all the way across and down the sides.
edit: just to make sure, check the CHMSL gasket.
Nice write up.
I don`t do any HD hauling/towing, so will stick with the made in Germany ZF stock pan and fluid.
Waited till 80k to service it, was a high time to do it.
Not an expert but I think that a visual on the cam and the lifters is necessary to eliminate them.
Could also be that a lifter could be failing/collapsing under load.
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